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What is a Pinch Valve?

 

A pinch valve is a control valve that uses a pinching effect to open or close the flow of a fluid or gas. The valve pinches a flexible tube shut between a fixed and a moving bar. The valve is isolated from the pumped media.

Pneumatic Pinch Valve
APL210 Limit Switch Box

How Does a Pinch Valve Work?

 

The rubber sleeve inside the body of the valve is the part that closes it. When in the open position, the Pinch Valve has a full and true bore. To close the valve, air pressure is supplied into an air nipple on the outer body, which then travels through into the internal part of the valve, pushing down onto the rubber sleeve which fully collapses and closes tightly. With Pinch Valves, the sleeve folds closed in the same way every time, to ensure a longer working life.
As well as air operated Pinch Valves, mechanical versions are also available. There are two options for controlling the mechanical pinch valves: either with a hand wheel or pneumatically. The manual version simply works by turning a hand wheel to open/close the valve, whereas a pneumatically operated mechanical pinch valve works by compressor bars pulling the sleeve open or pushing together to keep the sleeve closed. This type of valve works on a spring return mechanism and the valve is kept in the normally closed position unless air is supplied to pull the bars apart to open it.

 

 

What are the Parts of a Pinch Valve?

Pneumatic Food Grade Butterfly Valve

The Body

This is the main structure of the valve that holds the other parts.

Odl Electric PVC Plastic Ball Valve

End Connections

These are the inlet and outlet connections used to connect the valve to a pipeline.

Electric Actuator for Butterfly Valve

The Rubber Sleeve

Also known by various names like: hose, collar, rubber diaphragm, bladder, tube, or diaphragm. This component is critical for controlling fluid flow. It pinches closed to stop flow and opens to allow it, creating a seal when needed.

The Applications of Pinch Valve

 

 

Stainless Steel Air Regulator

Food and Beverage Industries

Sanitary pinch valves have rubber sleeves made of nitrile, natural rubber, and EPDM, all of which are FDA-approved for contacting food. Also, a pinch valve cycles rapidly, which significantly increases packaging efficiency.

Intelligent Integrated Explosion-Proof Electric Butterfly Valve

Pharmaceutical Industry

Similar to the food industry, the pharmaceutical industry demands cleanliness, making sanitary pinch valves a good choice.

Pneumatic Stainless Steel Fluorine Lined Butterfly Valve

Chemical Industry

The chemical industry has a broad range of applications. Pinch valves can accommodate many of these applications because of the variety of materials available for pinch valve sleeve production.

Pneumatic Stainless Steel Wafer Butterfly Valve

Cement Industry

Natural rubber pinch valve sleeves are durable enough to withstand cement's abrasion.

Pneumatic Hard Seal To Clip Butterfly Valve

Bulk and Solid Handling Industry

Pinch valves offer the abrasion resistance necessary to handle bulks and solids. The valves' full-bore opening prevents solids from clogging the valve.

Pneumatic Clamp Fluorine Lined Explosion-Proof Butterfly Valve

Ceramic Industry

Pinch valves with reinforced rubber sleeves can handle the extreme abrasiveness of a ceramic flow.

Pneumatic Control Valve

Plastics Industry

Pinch valves are suitable for moving plastic pellets and nibs, which may clog up other types of valves.

Aluminium Air Regulator

Wastewater Industry

Pinch valves operate as pressure relief and shut-off valves in the wastewater industry.

The Common Types of Pinch Valve

 

Double Acting Heavy Duty Scotch Yoke Type Pneumatic Actuator

Normally Open (NO)

A Normally Open Valve permits flow in the de-energised condition (without Power). When power is applied, a solenoid actuator closes the pinch elements to squeeze the tube closed and shut off flow.

Heavy Duty Scotch Yoke Type Pneumatic Actuator Single Acting

Normally Closed (NC)

A Normally Closed Valve incorporates a spring which closes the pinch elements to shut off flow in the de-energized condition. When power is applied, a solenoid actuator opens the pinch elements to allow flow through the tubing.

Electric Three Piece Ball Valve

Changeover (CO)

A changeover valve incorporates two channels, one of which is open, and the other closed in the de energized condition. The individual channels of a changeover valve may be described as NO or NC type.

 

Electric UPVC Butterfly Valve

The Common Parameters of Pinch Valves

 

 

Pinch Valve Body Material

Lightweight body material is preferred. The elastomeric sleeve should be carefully selected as it comes in direct contact with the flowing fluid. Usual rubber materials are EPDM, NBR, natural rubber, silicone, food quality rubber, GRS, Neoprene, Butyl, Buna-N, PTFE, FDA, Hypalon, etc. Good abrasion resistance to prevent damage is required.

Opening and Closing Pressure

For proper functioning of the pinch valve, the following pressure differentials must be considered:

Opening

The operating pressure should be more than the control pressure. The typical control pressure while the opening is 0 bar. Enough pressure differential is required so that the operating pressure is able to open the sleeve.

Closing

During the closing of the pinch valve, the control pressure has to be more than the operating pressure. In absence of enough pressure differential, the control pressure may not be able to overcome the operating pressure and close the valve by pushing the sleeve.

Design Temperature

The valve material should be able to withstand the minimum and maximum temperatures that are expected for the application.

Our Certificate

 

201903131647139906681
CE EX for valve actuator
201904150943378510703
ISO9001:2015
201903131647398225081
ODL OHQ CE
201903131650059492132
SIL-3 for valve actuator 01

 

 
Our Factory
20230913160246b8e3bf8d70564e319a890378eb55a5c2
2023091317424213d4eb8020e6402082f123c265716487
20230913160302115959621de240e5a2378f1ea9e0f347
202309131743179651752a3dcd41669ce47c229ad69e08

 

Ultimate Guide for Pinch Valve

Q: What is the difference between a pinch valve and a ball valve?

A: The way a pinch valve and a ball valve manage particles is the primary distinction between them. Particles that become stuck around the ball of a ball valve may clog it. On the other hand, when a pinch valve opens, its rubber sleeve opens to provide full, unobstructed flow, enabling solid particles to pass through the system. This reduces clogging problems.

Q: What is the difference between a pinch valve and a globe valve?

A: A pinch valve and a globe valve differ primarily from one another. Pinch valves are ideal for applications involving slurries or liquids with significant suspended solids, as they are adept at managing such media. Globe valves are utilized for on-off and throttling services, and do not offer the same, unobstructed passage to flow media with suspended solids (or flow media in granular form) when the valve is in the open position.

Q: What are advantages of pinch valve?

A: Easy maintenance.
Lightweight.
No clogging or dead spots.
Compact, simple, robust & straight through design.
Very fast opening/closing times.
Less air consumption.
Self-cleaning.
Permanent seal with tight shutoff.

Q: Why use a pinch valve?

A: Pinch valves are typically used in applications where the media needs to be completely isolated from any internal valve parts. The sleeve will contain the flow media and isolate it from the environment hence reducing contamination.

Q: How does an electrically actuated pinch valve work?

A: An electrically actuated pinch valve uses an electric motor to control the pinch bars and thus open and closes the valve. These types of actuators can be used for both open/close applications and modulating applications for control.

Q: How does a manual pinch valve work?

A: A manual pinch valve utilizes a handwheel which is turned to either open or close the valve. As the handwheel spins, the pinch bars are either pulled closer together or further apart depending on the direction. This action of the pinch bars pinches the rubber tube and controls the process media.

Q: What are pinch valves used for?

A: Pinch valves facilitate opening and closing the flow of liquid through a tube without any contact between the liquid and the valve itself. The tube is pinched between a fixed and a moving bar (pinch elements), as these are closed together the tube is pinched closed until flow is shut off.

Q: What is the life expectancy of a pinch valve?

A: These valves are typically rated to 5 million or more cycles prior to replacement. In comparison, external pinch valves typically require tubing replacement every 200,000 to 500,000 cycles, although the solenoid actuators have similar life ratings to that of the internal pinch valves.

Q: What is the alternative to a pinch valve?

A: Diaphragm valves are comparable with pinch valves in terms of their function and design. Both have a soft seal rubber element fitted in the valve housing that performs the main task of stopping the flow of media.

Q: What is the difference between a pinch valve and a solenoid valve?

A: Pinch valve is a full bore or fully ported type of control valve, using a pinching effect to close or open a fluid/gas flow. A solenoid pinch valve is a solenoid-operated device, which is designed to open and close tubes for controlling flow of liquids or gases electronically.

Q: What is the difference between a plug valve and a pinch valve?

A: A pinch valve features a pinch tube to regulate the flow. PLUG VALVE: Plug valve is classified as a quarter-turn valve for shut-off applications. The first plug valves were introduced by the Romans to control water pipelines.

Q: What are the components of a pinch valve?

A: The pinch valve consists of a body and sleeve. The material of the sleeve is chosen to be flexible and durable; typical construction materials include natural and synthetic rubbers. The body of the valve is usually manufactured from metal or a plastic polymer based material.

Q: What is the operating pressure of a pinch valve?

A: The maximum operating pressure of the manual and control Pinch Valve is dependent on the type and nominal size, and is between 3 and 40 Bar.

Q: What is the size range of a pinch valve?

A: Range: The flange of the pinch valve can be supplied in accordance to BS, DIN, ASA & IS dimensions The range for the valve is from 15 mm TO 300 mm.

Q: What is the construction and working of a pinch valve in detail?

A: A pinch valve is made up of three basic components: a housing, an elastomeric rubber sleeve, and end connectors. The elastomeric tube is the only component in contact with the flowing fluid and is placed into the housing with a pinch bar mechanism from inlet to exit.

Q: Which of the following applications would you not use a pinch valve for?

A: Due to the elastomeric property of the pinch valve sleeve, the valve is unsuitable for high-temperature applications. The high-pressure differential can cause the rubber sleeve to collapse or deform, causing the valve not to open fully.

Q: Can a pinch valve regulate flow?

A: A pinch valve uses the physical motion of a sleeve to manage the flow of substance through the valve. A simple pinch valve is comprised of a flexible elastomeric diaphragm-like structure (or sleeve) that collapses along the diameter of the valve through the stem to restrict, allow or control substance flow.

Q: What is a single use pinch valve?

A: The single-use pinch valves have a secured retainer, into which the tube is inserted. The tube is then compressed from above by a compressor to control and regulate the medium being conveyed. Thanks to the specially developed contour of the compressor, the strain on the tube is minimized.

Q: Are pinch valves reliable?

A: Pinch valves are abrasive resistant. When the full bore open valve design is combined various abrasive resistant sleeve materials and flange inserts, the pinch valve becomes the reliable and low-maintenance choice in a range of abrasive valve applications. Pinch valves are air and liquid tight, even under pressure.

Q: What are the features of a pinch valve?

A: Pinch valves are ideal for on/off services because of their straight through design that allows for uninhibited flow. Straight through designs also have very little pressure drop between the inlet and outlet. The effective throttling range of a pinch valve is usually between 10% and 95% of the rated flow capacity.

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VF Pneumatic Pinch Valve, VMC Pneumatic Pinch Valve, Pneumatic Pinch Valve

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