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Pneumatic PTFE Lined Plug Valve
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What is a Pneumatic Ball Valve?
A pneumatic ball valve is a spherical valve that controls the flow of
liquids or gases. It's a combination of a ball valve and a pneumatic actuator.
How Does a Pneumatic Ball Valve Work?
Pneumatic ball valve can be closed tightly only by the operation of pneumatic actuator air source rotating 90 degrees and a small turning torque. The completely equal body cavity of the valve provides a small resistance, straight flow channel for the medium. Generally speaking, ball valves are most suitable for direct opening and closing. The main features of the ball valve are its compact structure, easy operation and maintenance, suitable for general working media such as water, solvents, acids and natural gas, but also for media with harsh working conditions, such as oxygen, hydrogen peroxide, methane and ethylene. The ball valve body can be integrated or combined.
What are Features of Pneumatic Ball Valve?
The rotation speed is the speed at which the ball of an actuated ball valve makes a complete rotation (90-degrees). Typically for the same size units, the rotation speed of an electric ball valve is lower than that of a pneumatic ball valve.
The life span of equipment is the time that the unit is fully functional and operational. Pneumatic ball valves have fewer components and are easier to maintain; hence they have a longer life span than their electric counterparts. Electric actuators have several components that need maintenance, like the electric coil, electronic driver, mechanical actuator, etc.
Precision, or modulation, is for units that stop at a partially open point (i.e. 20-degrees open) to more accurately regulate the flow. Both pneumatic and electric actuators are precise in operation, but motorized ball valves have higher levels of precision. An electric ball valve is capable of opening and closing by very precise degrees. Pneumatic actuators carry out modulation by controlling the air pressure at the inlet port. Leaks or pressure fluctuations can easily affect the valve's position. Electrical actuators, on the other hand, use exact electrical control signals to carry out control. Additional information can be found in our electrical modulating ball and butterfly valves article.
Energy consumption is the energy required by the actuator to rotate the valve. In comparison, the energy consumption of an electric operated ball valve is less than pneumatic actuated ball valves. In pneumatic actuators, the entire air compression system (compressor, filters, lubricators, power, etc.) accounts for their high energy consumption.
This is a safety feature designed to automatically open or close a valve in case of a power failure. It is typically easier and cheaper to feature a fail-safe mechanism on a pneumatic ball valve than on a motor actuated ball valve. Pneumatic acting actuators are very common and make use of a spring to return to the base position and are ideal as a fail-safe solution. Electric actuators with a fail-safe mechanism can operate with a battery or a spring and are usually more expensive than the pneumatic solution.
The cost of a pneumatic ball valve is usually lower than an electric one because the actuator design is less complex. However, this doesn't take into account the costs of the components of the pneumatic system, such as the compressor, air preparation, pipes, etc. When no pneumatic system is available near the valve, usually electric actuation is preferred. The operation of a pneumatic valve is more expensive in the long run due to the higher energy consumption and energy losses that are a result of generating compressed air.
Position indicators indicate the position of the actuator at any given time. They are usually placed atop the actuator for high visibility. Most pneumatic actuators can be equipped with a limit switch on top for electrical feedback. Many electrical actuators have internal limit switches for position feedback. However, more basic actuators do not have this feature.
Torque is the rotary force a ball valve requires to turn. Pneumatic actuators offer a much higher torque per unit size than electric actuators. Therefore, for applications requiring a large valve or high torque typically a pneumatic ball valve is a better option.
An electric ball valve has to be NEMA/ATEX certified before it can operate in hazardous conditions. Pneumatic actuators, however, are more widely available with ATEX certification. Also, they neither generate nor are affected by electromagnetic disturbance. Unlike their electric counterparts, pneumatic actuators are not sensitive to wet environments, neither are they subject to overheating.
What are the Benefits of Using a Pneumatic Ball Valve?
Quick Response and Control
The pneumatic ball valve can open and close quickly to achieve fast and accurate fluid control.
High Reliability and Long Life
The pneumatic ball valve has simple structure, reliable operation, and is made of corrosion-resistant materials, with a long service life.
Good Sealing Performance
The pneumatic ball valve adopts packing seal or elastic sealing structure, which can effectively prevent medium leakage and improve the safety and reliability of the system.
Applicable to Large Caliber Range
Pneumatic ball valves are suitable for various caliber ranges, and can handle large flow media to meet the needs of different applications.
Automation and Remote Control
The pneumatic ball valve can be integrated with the automatic control system to realize remote monitoring and automatic operation, and improve the intelligence level of the process system.
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Ultimate Guide for Pneumatic Ball Valve
Q: What is the use of pneumatic ball valve?
Q: What are the common application of ball valves?
Q: How does an air actuated ball valve work?
Q: What is the function of the actuator ball valve?
Q: What is the function of pneumatic actuated valve?
Q: What is the difference between an actuated ball valve and a solenoid valve?
Q: What are the 4 types of ball valves?
Q: What is the difference between a ball valve and a gate valve?
Q: What is the difference between pneumatic and motorized valves?
Q: What are the main types of pneumatic control valves?
Pneumatic valves with three-way directional control.
Pneumatic valves with four-way directional control.
Pneumatic spring offset valves.
Q: What are the advantages of air operated valves?
Q: What is the difference between 2 way and 3 way pneumatic valves?
Q: What is the function of the ball valve in pneumatics?
Q: How does a pneumatic valve control the flow of air in a system?
Q: How fast does an air actuated valve operate?
Q: What certifications should the valve have?
NEMA certifications: Sets the standards for the design of electrically actuated ball valves.
NSF certifications: Provide guidelines for selecting ball valves in food, beverage and drug production facilities.
Q: Can I use the air actuated ball valve outside?
Q: What is the structure of a ball valve?
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Pneumatic Valve, Pneumatic Actuated Three Pieces Ball Valve, Pneumatic Sanitary Clamp Ball Valve


















