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We ensure excellent product quality through rigorous quality control, high-quality materials and manufacturing processes, as well as a focus on customer requirements.

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Electric Actuator for Butterfly Valve

What is a Pneumatic Ball Valve?

 

A pneumatic ball valve is a spherical valve that controls the flow of

liquids or gases. It's a combination of a ball valve and a pneumatic actuator.

How Does a Pneumatic Ball Valve Work?

 

Pneumatic ball valve can be closed tightly only by the operation of pneumatic actuator air source rotating 90 degrees and a small turning torque. The completely equal body cavity of the valve provides a small resistance, straight flow channel for the medium. Generally speaking, ball valves are most suitable for direct opening and closing. The main features of the ball valve are its compact structure, easy operation and maintenance, suitable for general working media such as water, solvents, acids and natural gas, but also for media with harsh working conditions, such as oxygen, hydrogen peroxide, methane and ethylene. The ball valve body can be integrated or combined.

Pneumatic Wafer Butterfly Valve

 

 
What are Features of Pneumatic Ball Valve?
1. Rotation Speed

The rotation speed is the speed at which the ball of an actuated ball valve makes a complete rotation (90-degrees). Typically for the same size units, the rotation speed of an electric ball valve is lower than that of a pneumatic ball valve.

2. Life Span

The life span of equipment is the time that the unit is fully functional and operational. Pneumatic ball valves have fewer components and are easier to maintain; hence they have a longer life span than their electric counterparts. Electric actuators have several components that need maintenance, like the electric coil, electronic driver, mechanical actuator, etc.

3. Precision

Precision, or modulation, is for units that stop at a partially open point (i.e. 20-degrees open) to more accurately regulate the flow. Both pneumatic and electric actuators are precise in operation, but motorized ball valves have higher levels of precision. An electric ball valve is capable of opening and closing by very precise degrees. Pneumatic actuators carry out modulation by controlling the air pressure at the inlet port. Leaks or pressure fluctuations can easily affect the valve's position. Electrical actuators, on the other hand, use exact electrical control signals to carry out control. Additional information can be found in our electrical modulating ball and butterfly valves article.

4. Energy Consumption

Energy consumption is the energy required by the actuator to rotate the valve. In comparison, the energy consumption of an electric operated ball valve is less than pneumatic actuated ball valves. In pneumatic actuators, the entire air compression system (compressor, filters, lubricators, power, etc.) accounts for their high energy consumption.

5. Fail-safe

This is a safety feature designed to automatically open or close a valve in case of a power failure. It is typically easier and cheaper to feature a fail-safe mechanism on a pneumatic ball valve than on a motor actuated ball valve. Pneumatic acting actuators are very common and make use of a spring to return to the base position and are ideal as a fail-safe solution. Electric actuators with a fail-safe mechanism can operate with a battery or a spring and are usually more expensive than the pneumatic solution.

6. Cost

The cost of a pneumatic ball valve is usually lower than an electric one because the actuator design is less complex. However, this doesn't take into account the costs of the components of the pneumatic system, such as the compressor, air preparation, pipes, etc. When no pneumatic system is available near the valve, usually electric actuation is preferred. The operation of a pneumatic valve is more expensive in the long run due to the higher energy consumption and energy losses that are a result of generating compressed air.

7. Position Feedback

Position indicators indicate the position of the actuator at any given time. They are usually placed atop the actuator for high visibility. Most pneumatic actuators can be equipped with a limit switch on top for electrical feedback. Many electrical actuators have internal limit switches for position feedback. However, more basic actuators do not have this feature.

8. Size/torque Range

Torque is the rotary force a ball valve requires to turn. Pneumatic actuators offer a much higher torque per unit size than electric actuators. Therefore, for applications requiring a large valve or high torque typically a pneumatic ball valve is a better option.

9. Hazardous Conditions

An electric ball valve has to be NEMA/ATEX certified before it can operate in hazardous conditions. Pneumatic actuators, however, are more widely available with ATEX certification. Also, they neither generate nor are affected by electromagnetic disturbance. Unlike their electric counterparts, pneumatic actuators are not sensitive to wet environments, neither are they subject to overheating.

 

 

What are Components of Pneumatic Actuated Ball Valve?

Heavy Duty Rotary Pneumatic Actuator

Pneumatic

Refers to the use of pressurized air or gas to create energy.

Electric Actuator for Ball Valve

Actuator

The component that is used to automate control of the ball valve.

Electric True Union Ball Valve

Ball Valve

A quarter-turn on/off valve that controls flow of media via a pivoting ball.

 

Pneumaic Actuator With Manual Override

What are the Benefits of Using a Pneumatic Ball Valve?

 

 

Quick Response and Control

The pneumatic ball valve can open and close quickly to achieve fast and accurate fluid control.

High Reliability and Long Life

The pneumatic ball valve has simple structure, reliable operation, and is made of corrosion-resistant materials, with a long service life.

Good Sealing Performance

The pneumatic ball valve adopts packing seal or elastic sealing structure, which can effectively prevent medium leakage and improve the safety and reliability of the system.

Applicable to Large Caliber Range

Pneumatic ball valves are suitable for various caliber ranges, and can handle large flow media to meet the needs of different applications.

Automation and Remote Control

The pneumatic ball valve can be integrated with the automatic control system to realize remote monitoring and automatic operation, and improve the intelligence level of the process system.

Our Certificate

 

201903131647139906681
CE EX for valve actuator
201904150943378510703
ISO9001:2015
201903131647398225081
ODL OHQ CE
201903131650059492132
SIL-3 for valve actuator 01

 

 
Our Factory
20230913160246b8e3bf8d70564e319a890378eb55a5c2
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20230913160302115959621de240e5a2378f1ea9e0f347
202309131743179651752a3dcd41669ce47c229ad69e08
Ultimate Guide for Pneumatic Ball Valve

Q: What is the use of pneumatic ball valve?

A: Pneumatic ball valves are a type of valve used in various industrial applications to control the flow of fluids, such as water, oil, gas, and chemicals. These valves operate by rotating a ball with a hole through it, which can either block or allow fluid to pass through.

Q: What are the common application of ball valves?

A: Ball valves are commonly used as fluid shutoff valves in onshore and offshore oil and gas production facilities. They are also used in fuel gas system feeding furnaces. Ball valves are designed to control the flow of high-pressure gasses and liquids with minimal pressure drop.

Q: How does an air actuated ball valve work?

A: Pneumatic actuators control ball valves by the conversion of compressed air energy to mechanical motion. A rotary mechanical motion is required in a ball valve for a 90 degrees turn. Pneumatic actuator ball valves can be single-acting or double-acting.

Q: What is the function of the actuator ball valve?

A: Actuated ball valves are rotating ball type pipe valves that come without manual turn handles to allow installation with an actuator. The valves are used together with an actuator device to automate valve opening and closing and therefore control plumbing fluid rates.

Q: What is the function of pneumatic actuated valve?

A: Pneumatic actuators are designed to operate a piston within a closed cylinder. Pressure from an external air or gas source powers the actuator, moving the cylinder to fully open or close the valve, or partially modulate its open/close movement.

Q: What is the difference between an actuated ball valve and a solenoid valve?

A: Typically, solenoid valves require power to open or close and more power to hold the valve in its energized state. Electric ball valves, though, only use power to open or close and don't require power to stay in that position. However, there are solenoid valve designs that do not require power to stay in that position.

Q: What are the 4 types of ball valves?

A: There are five general body styles of ball valves: single body, three-piece body, split body, top entry, and welded. The difference is based on how the pieces of the valve—especially the casing that contains the ball itself—are manufactured and assembled. The valve operation is the same in each case.

Q: What is the difference between a ball valve and a gate valve?

A: It depends on the application. A ball valve is better suited for smaller flow rates, anything requiring more than 2 ports, or for durability/sealing concerns. A gate valve is typically cheaper, better for higher flow rates, and requires a smaller installation space.

Q: What is the difference between pneumatic and motorized valves?

A: Electric valve actuators are suitable for applications that require precision, feedback, and digital control, such as modulating valves or complex systems. In contrast, pneumatic valve actuators are better for applications that require speed, torque, and safety, such as on-off valves or harsh environments.

Q: What are the main types of pneumatic control valves?

A: Pneumatic valves with two-way directional control.
Pneumatic valves with three-way directional control.
Pneumatic valves with four-way directional control.
Pneumatic spring offset valves.

Q: What are the advantages of air operated valves?

A: Less expensive than solenoid and manually piloted valves. Reliable: Simple construction with few parts. High shifting forces and tight sealing. Safety: Reduces risk and more reliable when operating in hazardous or dirty environments.

Q: What is the difference between 2 way and 3 way pneumatic valves?

A: A 2-way valve is any type of valve with two ports: an inlet and an outlet port. A 3-way valve has three ports within the valve body which are used as inlet, outlet, and exhaust.

Q: What is the function of the ball valve in pneumatics?

A: Pneumatic ball valves are a type of valve used in various industrial applications to control the flow of fluids, such as water, oil, gas, and chemicals. These valves operate by rotating a ball with a hole through it, which can either block or allow fluid to pass through.

Q: How does a pneumatic valve control the flow of air in a system?

A: Simply put, the function of a flow control valve in pneumatic systems is to allow users to regulate pressure and flow (in specific section). A valve's function can provide slower actuator speeds. The device is designed to let air to flow in one direction, which creates a free flow in the other direction.

Q: How fast does an air actuated valve operate?

A: See product specifications. Generally, smaller valves less than 2 inch pipe size, cycle in about one second. Larger valves up to 6 inch pipe, cycle in about 1.5 seconds. A cycle is per 90° rotation.

Q: What certifications should the valve have?

A: ANSI certifications: Determines the pressure and temperature ratings for pipe flanges.
NEMA certifications: Sets the standards for the design of electrically actuated ball valves.
NSF certifications: Provide guidelines for selecting ball valves in food, beverage and drug production facilities.

Q: Can I use the air actuated ball valve outside?

A: Yes, air actuated valves are weatherproof per materials of construction. Do not exceed minimum and maximum temperature specifications.

Q: What is the structure of a ball valve?

A: Ball valves are quarter-turn on/off devices. A pivoting ball in the center of the valve controls the flow of liquid or gas media. The pivoting ball is known as a rotary ball, and it is designed with a hole (a bore) in the center. A stem on the top of the ball rotates the ball to open or close the valve.

We're known as one of the most professional pneumatic ball valve manufacturers and suppliers in China, providing high quality products with competitive price. Please be free to buy durable pneumatic ball valve in stock here from our factory. For pricelist and quotation, contact us.

Pneumatic Valve, Pneumatic Actuated Three Pieces Ball Valve, Pneumatic Sanitary Clamp Ball Valve

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